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Innovation -  EasyLyo, injectable molded glass vials, lyophilized drugs

EasyLyo

Simply stronger vials

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EasyLyo provides stronger packaging that is more resistant and suitable to extreme conditions encountered during the lyophilization process. EasyLyo is a range of Type I glass vials combining the strength of molded glass with superior cosmetic quality and weight reduction.

  • Same composition as regular Type I
  • Same production plant
  • No regulatory change in Type I molded glass
Essylyo
Controlled internal diameter

Controlled internal diameter

  • Minimize stopper pop-up and improve
  • Container Closure Integrity (CCI)
30% less mass than standard

30% less mass than standard molded vials

  • Improved energy cost and footprint
Optimized heel radius

Optimized heel radius

  • High mechanical resistance
ISO 20mm

ISO 20mm

  • As per standard neck size for injectable
Uniform wall thickness

Uniform wall thickness

  • High mechanical resistance and better inspectability
Same external dimension as tubular vials

Same external dimension as tubular vials for 20ml and 25ml

  • Minor changes on the filling line and same shelf
    configuration on the freeze-dryer
Flatter base & base mold marks removed

Flatter base & base mold marks removed

  • To enhance and maximize heat transfer

A innovative design

A innovative design

Optimized base design to enhance heat transfer

The vial was especially designed to improve heat transfer through the base of vial during freeze-drying process. The new design includes a flat bottom without stippling, and an optimized radius

A innovative design

Better inspectability

EasyLyo vials show a noticeable improvement of cosmetic quality, compared to regular molded vials, thanks to a much more uniform thickness by SGD Pharma specific technology

A innovative design

High mechanical resistance

EasyLyo vials have a uniform wall thickness that offer physical resistance. Compared to tubular vials, EasyLyo vials are 3 to 4 times more resistant in terms of vertical load (stoppering stage) and 2 times more resistant in terms of radial load (loading/unloading stage)

Learn more about EasyLyo

Did you know that ?

EasyLyo vials are part of the Sterinity platform, which means they are available in a sterile, depyrogenated and Ready-To-Use format (RTU).

Could you in some words introduce your project requiring EasyLyo vials? Is it for a freezedrying product?

We use EasyLyo vials for one of our lyophilized products

Customer A

What aspects or parameters was key in your project?

The main requirement was the type of glass, the product is light sensitive so that the glass has to be amber

Customer A

How EasyLyo helped you to optimize your fill & finish process?

Based on years of experience and the possibility of comparison with standard type H vials. EasyLyo vials are better in terms of loading and overall handling on the line during filling, loading and unloading of freeze dryer.

Customer A

Choose your product

EasyLyo

SGD Pharma has designed EasyLyo, a whole range of injectable molded glass vials with good chemical durability, greater physical strength and improved cosmetic quality for liquid and lyophilized drugs.

 

 

ml
ml
g
mm
mm
Type I
Type I
Reference
Nominal capacity
Brimful capacity
Weight
Standard neck-finish
Height
Ø
Clear glass Type I
Amber glass Type I
03360
5
7
11.5
ISO 20
35.6
22
03331
10
14
15
ISO 20
47
25.2
20563
20
24
22
ISO 20
56
30
20572
25
30
25
ISO 20
64.9
30
20561
30
35
27
ISO 20
55.8
36
20560
50
58
49
ISO 20
68.5
42.5
20565
100
116
82
ISO 20
88.9
51.6

SGD Pharma’s segmented Type I portfolio : two options to reflect your financial, service, and quality needs.

AXpert

Exclusive complete packaging solutions for the most demanding applications

SEE THE BROCHURE

AXecure

Reliable glass packaging solutions at cutting edge of flexibility & security

SEE THE BROCHURE

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